The company is located in Tangxia Town, Rui'an City, the capital of China's automobile and motorcycle industry. Since its establishment in 2010, it has become the benchmark for the surrounding enterprises in the disc brake industry, especially in the aspects of product quality, lean production and sales service. In recent years, the company has been eager to meet the desire of industry peers to enter the company to observe and learn, and seek common development.
The company has long been focused on the development, production, sales and service of electric vehicle disc brakes. The main products are two-wheel electric vehicle, motorcycle, ATV disc brake product series, and three-wheel hydraulic disc disc brake series. The company's main partners are domestic major OEMs, followed by terminal agents, and some products are sold to Southeast Asia and other countries and regions.
Establishing a scientific and rational organizational structure and equipped with a high-quality talent team is the guarantee for the company's stable and efficient operation. The company has technical department, quality department, production department, material department, sales department, marketing department, finance department, general management office and other departments. The production department has machine shop, painting workshop, assembly workshop, mold workshop, and quality department. Product Testing Center. The company has 160 employees, including 30 technical quality teams and 3 middle and senior engineers.
If a worker wants to do something good, he must first sharpen his tools. In order to achieve the company's business objectives and build high-quality disc brake products, the company has more than 80 large-scale machining centers, more than 80 sets of automatic special-purpose machine tools, one large-scale automatic spraying equipment production line, and several sets of motorcycle brake performance test equipment developed in cooperation with Wuhan University of Technology. There are five assembly lines, and more than 20 sets of performance monitoring and measuring equipment for a variety of disc brakes.
Reliable product quality is fundamental to the survival and development of an enterprise. The company has established a scientific quality control system, implements refined and lean management, and comprehensively covers all relevant departments and positions in design, procurement, production and sales. Through the product realization, production and manufacturing processes, processes and processes, fully identify the impact. The key resources, elements and processes of disc brake product quality ensure the company's product quality is fully guaranteed through seamless monitoring, measurement and control of each operating procedure.
Selected materials, carefully crafted, smashed disc brakes, not just the surface. As a product in the brake system of a motor vehicle, the disc brake series provided by the company is related to the safety of life and property of the society. Therefore, the quality and management policy of the company stipulates that “the company’s products must not have any quality problems, even if it is sold. A little".
The quality of the disc brakes is reflected in the full verification of the product design performance. The company is equipped with 3D printers, scanners, and projectors. It has repeatedly tested, reviewed and improved all aspects and elements involved in performance through a complete set of performance testing equipment. The company's testing equipment includes but is not limited to smoke test bench, brake component test line, universal tensile tester, spectrometer, high and low temperature and normal temperature fatigue vibration test bench, tubing high pressure test bench, jaw strength tester, Blowell optical hardness Hardness tester, etc.
The quality of the disc brakes is reflected in the standards for materials and components. The company earnestly manages external supply chain by selecting qualified and reputable suppliers. For key components, such as plungers (must be cast through low-pressure gravity), rubber parts (must be Sanyuan Bing Rubber, supplied by Wuxi Wansheng), tubing (provided by Yuyao Jinlong), brake pads (respectively by Hangzhou Qianchao, Hangzhou Yongli, Wenzhou Huabo and other three companies), handle (provided by Rui'an Zhenbang), switch line (waterproof service life of more than 200,000 times, provided by Yueqing Fangdong), brake fluid (by Jiangsu Yingke provides) the disc brake assembly materials, the company procurement department to order purchase, but also need to go through the company's technology, quality department to achieve the relevant standards before they can be placed in the production department.
The quality of the disc brakes is reflected in the technology, production process and production process control. The upper and lower pump bodies of the main components of the disc brakes are processed by the company's machine shop. The lower pump body is produced by low pressure gravity casting and is completed in one operation. The upper pump body is processed by the industry's newly developed automatic machining special machine tool, and the multi-channel process is clamped to ensure accurate positioning accuracy during processing. For the “pump painting” delivered to the next process by the machine shop, the automatic spray line electrostatic spraying operation is adopted by the painting workshop to ensure uniform coating thickness. All pump bodies must be subjected to five steps of ultrasonic cleaning, water washing, acid degreasing, water washing, and phosphating before painting. All processes are set by automatic assembly line to reduce manual operation errors.
The quality of the disc brakes is reflected in the quality awareness of all employees. The company decomposes the quality objectives into various departments, and the quality department assigned to the company is equipped with a certain number of inspectors to clarify the responsibility and division of work of each position of the quality department. The company stipulates that all personnel involved in production operations are required to receive technical production process operation skills training from the technical department and the quality department from time to time before or during their employment. The quality training content includes quality policy, quality standard, production process, operation instruction book, non-conforming product disposal process and other relevant documents, ensuring that the input and output of the technology and quality departments are controlled and implemented, and implemented in various relevant departments, positions, and An operating staff member.
The company passed the ISO9001:2015 quality management system certification this year (2019). In order to implement the company's development strategy, the company is not only limited to a certain aspect of management, but to seek overall improvement, establish a scientific management system including quality management system, and innovative development model to form a company. A unique, self-driven management implementation, evaluation and improvement mechanism.
In this year (2019), the company has passed Zhejiang Science and Technology (small and medium-sized enterprises) and Wenzhou High-tech Enterprises.